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Tag Archives: coolant

Bandsaw Chips Check

Fabricating shops use bandsaw machines to cut a variety of materials including beams, structurals, heavy wall tubing, stainless steel, tool steels , pipes, and tubes. Bandsaw operators incorporate an effective sawing operation by first choosing the right bandsaw blade, and then performing a blade break in procedure. These are then followed by properly setting the machine, using the correct feed rate for the material, running the saw blade at the recommended speed rate, and cutting with or without coolant (depending on the materials). But there is one aspect that most bandsaw operators do overlook, and that is to check the shavings …

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Bandsaw Mist System Coolant

Most metal sawing operations can become cost-effective with the use of the proper mix of coolant on a well maintained bandsaw. Proper coolant usage improves cutting rates by balancing the combination of cooling and lubrication of the blade. Quality coolant improves the cut finish and can extend blade life by as much as 20%. The sawing operation generates extreme heat when chips are sheared from the material and from the friction of metal-to-metal contact at high speeds. Using a coolant — flood-applied or mist — reduces the heat generated by these sources. Coolant also prevents metal chips from welding to the tooth …

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Bandsaw Coolant Mixtures

Bandsaw Coolant Mixtures and how to extend the life of a bandsaw blade include such things as the proper handling of saw blades, using the correct operating procedures, and more specifically, choosing the right coolant. These will all work to result in a smooth, more satisfying cutting process. Metal Working Fluid (MWF) — also referred to as cutting fluid, cutting oil, cutting compound, coolant, or lubricant — can range from straight oils (petroleum oils) to water-based fluids including soluble oils and semi-synthetic/synthetic fluids. MWFs may be complex mixtures of oils, emulsifiers, anti-weld agents, corrosion inhibitors, extreme pressure additives, buffers (alkaline …

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