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Comparing Portable Band Saws: Trajan 125, Baileigh BS-127P, Grizzly G0885 and Wen BA4555

When it comes to selecting the right tool for precise and efficient cutting, the choice of a portable band saw is a key decision for craftsmen and DIY enthusiasts. In this article, we focus on four popular models: Trajan 125, Baileigh BS-127P, Grizzly G0885, and Wen BA4555. Each of these saws has unique features and specifications that cater to different cutting needs and preferences. We’ll provide you with essential details, including motor power, blade speed, cutting capacities, and more, to help you make an informed decision about which saw best fits your requirements.

Trajan 125 1.35 hp 1010W Variable Speed Portable Band Saw

Trajan 125 1.35 hp 1010W Variable Speed Portable Band Saw

Extended Features

  • Motor Power: 1.35 horsepower, 1010W.
  • Blade Speed: 98-262 ft/min, variable.
  • Cutting Capacities: Up to 4 3/4″ for bar stock, and 4 3/4″ x 4 3/4″ for square stock at 0°.
  • Miter Capacity: 0° to 60°.
  • Blade Dimensions: 4′ 8 1/2″ x 1/2″.
  • Weight: 54 lbs.

Additional Information

The Trajan 125 Portable Bandsaw is known for its powerful motor and wide range of blade speeds, making it versatile for different materials. Its cast aluminum base ensures stability, and the saw includes a Qsaw 601 M42 Bi-Metal blade. It comes with a three-year warranty, emphasizing its durability and reliability.

Baileigh BS-127P Portable Metal Cutting Bandsaw

Baileigh BS-127P Portable Metal Cutting Bandsaw

Extended Features

  • Motor Power: Operates on 110-volt power.
  • Blade Speed: 75 to 246 ft/min, variable.
  • Cutting Capacities: 5″ round, 5.31″ x 5″ / 3″ x 6.75″ / 1.65″ x 2.9″ rectangular at various angles.
  • Miter Capacity: 0° to 60°, with swivel head.
  • Blade Dimensions: .5″ high x .025″ wide x 56.69″ long.
  • Weight: 55 lbs.

Additional Information

The Baileigh BS-127P offers a swivel-head miter adjustment for more accurate cuts without compromising vise holding power. Its lightweight design at 55 lbs makes it easily transportable. The saw’s variable blade speed allows adjustments for different materials, enhancing blade life and cut quality.

Grizzly G0885 5″ Portable Metal Cutting Bandsaw

Grizzly G0885 5″ Portable Metal Cutting Bandsaw

Extended Features

  • Motor Power: 1/2 HP, 120V, single-phase, 5A.
  • Blade Speed: 100–260 FPM, variable.
  • Cutting Capacities: 4-3/4″ round and 4-3/4″ x 5″ rectangular at 90°.
  • Miter Capacity: 0° to 60°.
  • Blade Dimensions: 56-1/2″ L x 1/2″ W.
  • Weight: 51 lbs.

Additional Information

Grizzly G0885 is noted for its electronic load sensing that maintains constant blade speed. The model features thermal overload protection with a soft-start feature, ensuring motor longevity. Its compact design, along with a built-in vise and variable-speed control, makes it a suitable choice for both benchtop and job-site applications.

WEN BA4555 5-Inch Metal-Cutting Benchtop Bandsaw

WEN BA4555 5-Inch Metal-Cutting Benchtop Bandsaw

Extended Features

  • Motor Power: 4.5 amp motor.
  • Blade Speed: 125 to 260 ft/min, variable.
  • Cutting Capacities: Up to 5″ diameter for pipes, 5 x 4-7/8″ for rectangular materials.
  • Miter Capacity: 0° to 60°.
  • Blade Dimensions: 56-1/2 inch x 1/2 inch.
  • Weight: Compact and easy for transportation (specific weight not provided).

Additional Information

The WEN BA4555 is ideal for cutting through various metals with ease, featuring an adjustable blade speed and a beveling blade for cuts from 0 to 60 degrees. Its compact design is excellent for both job sites and home use. The bandsaw is backed by a two-year warranty and includes a pre-installed blade.

Comparative Table of Portable Band Saws

FeatureTrajan 125Baileigh BS-127PGrizzly G0885WEN BA4555
Motor Power1.35 HP, 1010WN/A1/2 HP, 600W1/2 HP, 540W
Blade Speed (ft/min)98-26275-246100-260125-260
Cutting Capacity Round (inches)4 3/4″5″4-3/4″5″
Cutting Capacity Rectangular (inches)4 3/4″ x 4 3/4″Varies with angle4-3/4″ x 5″5 x 4-7/8
Miter Capacity0°-60°0°-60°0°-60°0°-60°
Blade Dimensions (inches)56.5 x 0.556.69 x 0.556.5 x 0.556.5 x 0.5
Weight (lbs)545551N/A
Warranty3 yearsN/A1 year2 years

In summary, the decision to choose the right portable band saw depends on your specific cutting needs, workspace constraints, and budget. The Trajan 125, Baileigh BS-127P, Grizzly G0885, and Wen BA4555 each offer distinct advantages and limitations. By considering the detailed features and specifications outlined in this article, you can select a saw that not only fits your immediate needs but also serves you reliably over time. Remember, the right tool can significantly impact your work’s efficiency and quality, so choose wisely!

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