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Tag Archives: Speed Rate

Bandsaw Chips Check

Fabricating shops use bandsaw machines to cut a variety of materials including beams, structurals, heavy wall tubing, stainless steel, tool steels , pipes, and tubes. Bandsaw operators incorporate an effective sawing operation by first choosing the right bandsaw blade, and then performing a blade break in procedure. These are then followed by properly setting the machine, using the correct feed rate for the material, running the saw blade at the recommended speed rate, and cutting with or without coolant (depending on the materials). But there is one aspect that most bandsaw operators do overlook, and that is to check the shavings …

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Bandsaw Blade Speed Rates

Bandsaw blade speed is describe as the travel of the bandsaw blade across the material face being worked. This is expressed in surface feet per minute (SFPM). Bandsaw blade speeds range from 40 feet per minute to 5,000. It is important to remember that different materials require different blade speeds. For metal, typical blade speeds range from 60- to 300sfm. There are specialized bandsaws built to cut harder metals and require a speed greater than 300sfm. Woodworking bandsaws run at speeds between 1,00o- to 8,000 feet per minute. 3,000sfpm is the general speed. The blade speed rate depends on the …

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Proper Blade Break-In Procedure

Proper bandsaw blade break-in means achievement of a smooth operation via perfectly cut materials, resulting in a successful output — accountability at its easiest and best. One aspect of an operator’s responsibility to professional accountability in the sawing industry is to achieve proper installation and maintain full function of bandsaw blades. Assuring proper bandsaw blade break-in is crucial to the industry, and some bandsaw operators will agree that the best advice to heed is a relatively simple mind-game of sorts — to think of the saw blade as a new pencil with a sharp tip. Too much pressure and the tip breaks, and with extended use, …

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Bandsaw Tune-Up

Correct bandsaw tune-up is important to achieve optimum performance as well as to preserve the condition of the machine and saw blades. Whether a new bandsaw is purchased or the blades on an existing saw need replacing, spending a little time to make sure all of the adjustable parts are correctly aligned is important to the success of any cutting procedure. It will also guarantee a longer, more productive life of both the machine and the blades used. There are three simple adjustments that will help to keep the saw cut true. It is a good idea to check these adjustments each …

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Effective Production Cutting

Effective production cutting is successful production cutting. Making sure the bandsaw is in proper working order and that the correct saw blade is installed prior to starting work equates to being efficient, which then equates to being successful. Effective production cutting can be achieved through the use of the correct bandsaw blade. In order to effectively cut a specific material for a specific job, or to properly maintain the bandsaw machine to be used for the job, the right saw blade is imperative. Two factors to consider when choosing the right blade for the material are speed and feed rates. Speed and …

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Chip Formation and Color

There are various factors that can affect bandsaw efficiency, and using the correct sawing parameters — band speed and feed rates — is one to consider. Knowing about chip formation and color is important to determine the correct use of feed rate. A bandsaw blade’s teeth are razor-sharp, and the result of any cutting process includes the chips produced. They are discarded yet hold a vital clue to the success of any cutting procedure. The bandsaw operator can and should inspect the chips in order to achieve maximum cutting efficiency. Chips are the layers (shavings) of metal removed from the material being cut as …

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Speed and Feed Rates

The relationship between Speed and Feed Rates is vital to the proper function of a bandsaw and requires a saw operator’s full attention or the bandsaw will fail to perform as expected. Speed Rate A saw blade’s speed is defined as the distance in feet that the blade travels per minute: a measurement of S.F.P. M. or Surface Foot Per Minute. In order to achieve proper blade speed, the SFPM must be optimum for the application. The drive belts cannot be slipping under the load being machined, and the tachometer needs to be checked often in order to assure that the proper RPM’s are being …

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